FlowPlan › Process Mapping
Process Mapping defines how the selected treatment stages function as one system. We map feed, product, recycle, reject and residual streams; confirm storage, equalisation and connection points; and set the control, monitoring and operating logic needed before detailed design and supplier engagement.
The map is developed against the design basis, site constraints, operator context and required performance, with normal, standby, cleaning and abnormal operating conditions considered.
The mapped systems show how treatment stages, internal returns, utilities, controls and residuals connect, so detailed design and supplier scope can proceed from a common process basis.
What the process map confirms
Each system review starts from the selected treatment stages and maps how feed, product, recycle, reject and residual streams move between them. Storage, bypasses, utilities, controls and verification points are defined against site conditions and end-use obligations before detailed design proceeds.
Each module represents a process stage or operation within the selected system. The reference review shows its required duty, position, upstream and downstream connections, side streams, controls and verification points so the complete map can be checked before supplier engagement.
Selected final air-polishing route for captured air streams, using one chosen polishing method based on inlet load, site constraints and discharge needs.
The review follows the system stage by stage, defining what each stage receives, what it produces, how side streams and utilities connect, and how the system operates under normal, standby, cleaning and abnormal conditions.
What the map covers
Stage 1
Influent sources, segregation, screening, equalisation, batch inputs, bypasses, overflows and early odor/septicity controls.
Stage 2
Biological or chemical conversion duty, feed distribution, aeration or dosing, internal returns, sludge withdrawal and operating ranges.
Stage 3
Clarification and filtration duties, backwash and reject routing, chemical connections, solids loading and bypass provisions.
Stage 4
UF/RO, oxidation or disinfection stages, product storage, concentrate routing, monitoring and release logic tied to end use.
Stage 5
Sludge and residual streams, dewatering, drying or product routes, odor-air capture, drains, storage and outlet logistics.
Stage 6
Control points, alarms, permissives, operating modes, sampling positions and requirements passed to Planning & Delivery.
At each stage, the selected modules are checked as one connected system so flows, side streams, utilities, controls and verification requirements are defined on a common basis.
These focused reviews either supply information needed for the process map or use its outputs in later evaluation and delivery work.
Focus area
Uses the completed process map to set common connection, performance and OPEX questions for proposal comparison.
Focus area
Provides operating data, load observations and connection constraints where the existing system must be understood before mapping changes.
Focus area
Defines source segregation, equalisation, pretreatment and monitoring inputs needed to protect the mapped downstream system.
Focus area
Provides the material, QA and outlet basis needed before sludge and residual connections are finalised in the process map.
Share the selected treatment stages, design basis and site context. We map the streams, connections, operating modes, controls and verification points needed before detailed design and supplier engagement.
Share your outcome objective and we will come back with the right approach.
